Tank-Free Melt-on-Demand System for Cleaner Operation and Maximum Efficiency
The Meler Micron+ MOD is a tank-free, melt-on-demand hot melt adhesive system designed for medium to low consumption applications where efficiency, cleanliness, and adhesive integrity are critical. Unlike traditional tank melters, it only melts adhesive as needed— reduces charring, maintenance, and improves overall system reliability.
This system supports PSA, EVA, and polyolefin (PO) hot melt adhesives, with a melting rate of up to 34.17 lbs/hr (15.5 kg/hr). Configurable with 2, 4, or 6 hose outputs, the Micron+ MOD is ideal for applications such as packaging, product assembly, labeling, and other precision adhesive processes requiring consistent output and reduced material waste.
Micron+ MOD Melt-on-Demand Features & Performance Benefits
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Tank-Free Melt-on-Demand Technology: Only melts adhesive as needed, eliminating the need for a heated tank and reducing material waste.
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Reduces Charring and Adhesive Degradation: Keeps adhesive in optimal condition by avoiding prolonged heat exposure, improving bond consistency and reducing maintenance.
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Energy-Efficient Operation: Uses significantly less energy than traditional tank systems by melting adhesive on demand instead of maintaining a full reservoir.
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Consistent, Precision Adhesive Output: Piston pump system delivers accurate and repeatable adhesive flow for demanding application processes.
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Fast Start-Up and Intelligent Standby: Heats quickly and reduces temperature during idle periods to improve efficiency and extend adhesive life.
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Advanced Control and Connectivity: Touchscreen interface with real-time monitoring and Industry 4.0 integration capabilities for modern production environments.
Specifications
- Model: Micron+ MOD
- Melt Chamber Capacity: 0.32 Gallons (1.21 L)
- Melting Rate: 34.17 lbs/hr (15.5 kg/hr)
- Pumping Capacity: 64.59 lbs/hr (29.3 kg/hr), 7 cc Piston Pump
- Compatible Materials: PSA (Pressure Sensitive Adhesives), EVA, and Polyolefin (PO) Hot Melt Adhesives
- Pump Type: Piston
- Number of Hose Outputs: 2, 4, or 6
- Number of Electrical Outputs: 2, 4, or 6
- Temperature Range: 104 to 392°F (40 to 200°C)
- Temperature Control: RTD ±1°F (0.5°C)
- Maximum Working Pressure: 1,183 psi (81.6 bar)
- Power Consumption: Up to ~9.7 kW (depending on configuration)
- Electrical Requirements:
- 3 ~ N/PE 400V, 50/60 Hz
- 3 ~ PE 230V, 50/60 Hz
- Ambient Temperature: 32 to 104°F (0 to 40°C)
- Dimensions (L × W × H): 23.11" × 14.84" × 22.72" (587 × 377 × 577 mm)
- Weight: 103.6 lbs (47 kg) – empty
Micron+ MOD — Available Configurations & Options
The Micron+ MOD is a configurable melt-on-demand adhesive system designed to adapt to a wide range of packaging and industrial applications. Its modular design allows users to tailor system performance, monitoring, and integration capabilities to meet specific production requirements.
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Hose & Output Configuration: Available with 2, 4, or 6 hose outputs for single or multi-point adhesive application.
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Automatic Adhesive Feeding System: Optional automatic feeder supplies adhesive on demand, ensuring continuous operation and minimizing manual intervention.
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Pressure Control & Flow Monitoring: Configurable with VP automatic pressure control and flowmeter for precise adhesive regulation and system performance.
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User Interface Options: Available with a removable HMI and touchscreen control for flexible operation and improved accessibility.
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Industrial Communication Capabilities: Supports advanced communication protocols for integration into Industry 4.0 and automated production environments.
Common Applications
- Case Sealing
- Carton Sealing
- Labeling Applications
- Product Assembly
- Precision Adhesive Application Processes
Explore Other Micron+ Models
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Micron+ 5 – Compact 1.4 gallon system for low-volume applications
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Micron+ 10 – 2.6 gallon system for small to mid-volume production
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Micron+ 20 – 5.2 gallon system for higher throughput applications
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Micron+ 35 – 9.2 gallon system for continuous production environments