Configurable Hot Melt Applicator for Precision Bead Application in High-Speed Packaging Lines
The Meler MU Series Hot Melt Adhesive Applicator is a pneumatically actuated applicator engineered for precise, high-speed bead application in demanding industrial environments. Designed for adhesive dots and continuous bead patterns, it delivers consistent output, fast response times, and stable adhesive flow under high production conditions.
The MU Series is fully configurable with single or multi-module setups and supports both air open–air close (AOAC) and air open–spring close (AOSC) actuation options to match specific application requirements. Its thermally stable design maintains uniform adhesive temperature up to the nozzle, ensuring consistent application quality at high speeds. Side-access construction provides convenient access to internal components, simplifying maintenance and reducing downtime.
Meler MU Series Applicator Key Advantages
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Pneumatic Actuation Options: Available in air open–air close (AOAC) and air open–spring close (AOSC) configurations for reliable, high-speed operation.
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Precision Bead Application: Designed for accurate adhesive dots and continuous bead patterns in demanding production environments.
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High-Speed Performance: Supports operating speeds up to 4,800 cycles per minute for high-throughput, precision-controlled applications.
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Thermal Stability: Maintains consistent adhesive temperature up to the nozzle to ensure uniform flow and application quality.
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Full Configurability: Supports single or multi-module configurations to match specific application and coverage requirements.
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System Integration Flexibility: Designed to integrate with a wide range of hot melt systems and configurations.
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Optional Built-In Filter: Helps prevent nozzle clogging and allows cleaning without removing the hose connection.
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Easy Maintenance Access: Side-access design allows quick access to internal components for faster service and reduced downtime.
Technical Specifications
- Model: MU Series
- Product Type: Hot Melt Applicator
- Actuator Type: Pneumatic (AOAC or AOSC)
- Application Type: Bead (Dots or Continuous Strokes)
- Compatibility: Wide Configurable Range
- Operating Temperature: Up to 446ºF (230ºC)
- Max. Working Pressure: 1,305 psi (90 bar)
- Max. Pneumatic Pressure: 87 psi (6 bar) - dry, clean, unlubricated
- Operating Speed: Up to 4,800 cycles/minute
- Temperature Control: RTD ±0.5ºC (±1°F) (Ni120 or Pt100)
- Supply Voltage: 230 VAC, 50 Hz (from the melter unit)
- Solenoid Valve Voltage: 24 VDC
- Dimensions: Contact us for More Information
Typical Line Performance
- Output: 30–40 cartons per minute
- Line Speed: 60–80 m/min
- Minimum Duty Cycle: 25 ms
Available Configurations & Options
The Meler MU Series Applicator can be configured to meet a wide range of application and system requirements:
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Pneumatic Control Options: Available in air open–air close (AOAC) and air open–spring close (AOSC) configurations to match system requirements and application preferences.
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Single and Multi-Module Configurations: Supports single or multiple module setups for increased adhesive coverage and application flexibility.
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Independent or Shared Pneumatic Control: Modules can be configured with shared or independent pneumatic control depending on system design.
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Optional Built-In Filter: Integrated 100 mesh filter helps prevent nozzle clogging and allows maintenance without disconnecting the hose.
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Nozzle and Module Options: Compatible with a range of bead nozzles and long-life modules to support different application patterns and outputs.
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Damp-Proof Versions: Available for environments requiring additional protection against moisture and challenging operating conditions.
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Sensor Options: Equipped with Ni120 or Pt100 RTD sensors for accurate and reliable temperature control.
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System Compatibility: Designed for dimensional, electrical, and hydraulic compatibility with existing hot melt systems for easy integration.
Common Applications
- Case and Carton Sealing
- End-of-Line Packaging
- Tray Forming and Closing
- Folding Cartons and Paper Converting
- Product Assembly
- Labeling and Graphic Arts
- Textile and Nonwoven Applications