Meler Micron+ 5 Hot Melt Adhesive Melter, 1.4 Gallon Unit - Configurable

Compact Hot Melt Adhesive Melter for Low-Volume Applications

The Meler Micron+ 5 is a compact hot melt adhesive melter designed for packaging applications requiring precise, consistent adhesive delivery. Compatible with PSA, EVA, and polyolefin (PO) hot melt adhesives, it features a 1.4-gallon tank and melting capacity up to 19.8 lbs/hr, making it ideal for small packaging lines, intermittent operation, and point-of-use adhesive systems.

Configurable with gear or piston pumps and supporting up to 6 hose outputs, the Micron+ 5 adapts to a wide range of dispensing requirements. Advanced temperature control maintains stable adhesive viscosity and reduces material degradation, ensuring consistent application quality. Ideal for case sealing, carton sealing, and end-of-line packaging processes, it delivers flexible performance in a space-efficient design.

Key Features & Benefits of the Micron+ 5 Compact Hot Melt Adhesive Melter

• Sequential Heating: Controlled heating zones maintain stable temperature, reducing thermal degradation and ensuring consistent adhesive performance.
• Uniform Temperature Control: Even heat distribution eliminates hotspots, preserving adhesive viscosity and improving application consistency.
• Energy-Efficient Operation: Built on Meler’s Micron technology to reduce power consumption while maintaining reliable melting performance.
• Compact, Space-Saving Design: Small footprint allows for easy integration into packaging lines and point-of-use systems.
• Intuitive System Controls: User-friendly interface provides quick access to temperature settings, system status, and operational adjustments.
• Easy Maintenance Access: Accessible components and easy-clean design simplify service and reduce downtime.

Specifications

• Model: Micron+ 5
• Tank Capacity: 1.4 Gallons (5.15 L)
• Melting Rate: 19.8 lbs/hr (9.0 kg/hr)
• Pumping Capacity: Varies by Pump Type and Configuration
• Compatible Materials: PSA (Pressure Sensitive Adhesives), EVA, and Polyolefin (PO) Hot Melt Adhesives
• Pump Type: Gear or Piston (configurable)
• Number of Hose Outputs: Up to 6 (depending on configuration)
• Number of Electrical Outputs: 2, 4, or 6 (depending on configuration)
• Temperature Range:
• Standard: 104 to 392°F (40 to 200°C)
• High Temperature: 104 to 446°F (40 to 230°C)
• Temperature Control: RTD ±1°F (0.5°C)
• Maximum Working Pressure: 1,015 psi (70 bar)
• Power Consumption: Up to ~6.1 kW (depending on configuration)
• Electrical Requirements:
• 1N ~ 230V, 50/60 Hz + PE
• 3N ~ 400V, 50/60 Hz + PE
• 3 ~ 230V, 50/60 Hz + PE (optional)
• 3 ~ 400V, 50/60 Hz + PE with transformer base (optional)
• Ambient Temperature: 32 to 104°F (0 to 40°C)
• Dimensions (L × W × H): 23.1" × 13.3" × 18.9" (588 × 339 × 481 mm) – lid closed
• Weight: 83 lbs (37.5 kg) – empty

Micron+ 5 — Available Configurations & Options

The Meler Micron+ 5 can be configured to support compact packaging systems and point-of-use applications, allowing precise control over adhesive delivery in low-volume environments.

• Pump Type Options: Available with gear or piston pump configurations to match application requirements for continuous flow or precise, intermittent dispensing.
• Hose & Output Configuration: Supports 2, 4, or 6 hose outputs, enabling flexible setup for single-point or multi-point adhesive application.
• Voltage & Electrical Options: Offered in multiple voltage configurations to meet facility requirements, including single-phase and three-phase power setups.
• Control & Integration Capabilities: Designed for easy integration with packaging equipment, supporting external controls and system communication.
• Optional Accessories & Enhancements: Configurable with additional components such as level sensors and automatic adhesive feeding systems for improved operation.

Common Packaging Applications

• Case Sealing
• Carton Sealing
• Tray Forming
• Small Packaging Lines
• Point-of-Use Adhesive Systems

Explore Other Micron+ Models

• Micron+ 10 – 2.6 gallon system for small to mid-volume production
• Micron+ 20 – 5.2 gallon system for higher throughput applications
• Micron+ 35 – 9.2 gallon system for continuous production environments
• Micron+ Melt-On-Demand – Tank-free system for reduced adhesive degradation and on-demand melting