Meler STARBI Pattern Controller for Hot Melt & Cold Glue Applications – Configurable

Precision Pattern Control for High-Speed Packaging Lines

The Meler STARBI Pattern Controller is designed to manage the precise dispensing and positioning of hot melt and cold glue adhesives in high-speed production environments. Built for packaging and converting lines, it enables accurate control of adhesive application through programmable patterns, improving consistency and reducing material waste.

With support for both time- and distance-based programming, the STARBI adapts to varying line speeds and product requirements. Its intuitive 7” touchscreen interface, multi-channel control, and PLC/fieldbus integration capabilities make it a flexible solution for both new installations and system upgrades, while allowing real-time adjustments without interrupting production.

Key Features and Benefits of the Meler STARBI Pattern Controller

• Multi-Channel Pattern Control: Supports up to 6 independently programmable channels with up to 8 beads per pattern for precise adhesive placement across multiple application points.
• Time and Distance Programming: Configure patterns based on time or line speed (distance), allowing flexibility for both fixed-speed and variable-speed production environments.
• High-Speed Operation: Handles production speeds up to 600 m/min with fast trigger response, ensuring accurate application even in high-throughput lines.
• Intuitive 7” Touchscreen Interface: User-friendly control panel simplifies setup, monitoring, and adjustments for efficient operation and reduced training time.
• Real-Time Adjustment Capability: Modify patterns and settings on the fly without stopping production, minimizing downtime and improving line efficiency.
• Pattern Storage and Backup: Stores up to 100 patterns with USB support for quick backup, updates, and product changeovers.
• Flexible System Integration: Compatible with PLC systems via Modbus and Profibus communications for seamless integration into existing production lines.
• High-Speed Signal Connectivity: Uses secure DIN connectors for reliable signal transmission and consistent system performance.

Technical Specifications

• Model: STARBI Pattern Controller
• Product Type: Pattern Controller for Hot Melt & Cold Glue Applications
• Supply Voltage: 100–264 V / 47–63 Hz
• Power Consumption: Up to 25 W per Channel (per pair of outputs)
• Channels Output Voltage: 24 VDC
• Screen: 7” Touchscreen
• Number of Channels: 2, 4, or 6
• Applicators per Channel: 2
• Lines per Channel: Up to 8 (Individual Dotting)
• Maximum Machine Speed: Up to 600 m/min
• Minimum Application Speed: Programmable
• Programming Range (Distance): 0.04–257.9 in (1–6,550.0 mm)
• Programming Range (Time): 1–6,550.0 ms
• Programmed Tolerance: ±0.1
• Control Inputs: Photocell / Encoder compatible
• Analog Output: 0–10 V
• Communications (Optional): Modbus, Profibus
• USB Port: For software backup and updates (Windows application)

Available Configurations & Options

• Channel Configurations: Available in 2, 4, or 6 channel versions to support different application sizes and complexity levels.
• Programming Modes: Configure operation based on time or distance to match fixed-speed or variable-speed production lines.
• Communication Options: Optional Modbus and Profibus protocols for integration with PLCs and plant control systems.
• Photocell and Encoder Integration: Supports multiple photocell inputs and encoder-based control depending on system setup and application requirements.
• Pattern Storage & Backup: Store up to 100 patterns with USB support for backup, updates, and product changeovers.

Common Applications

• Case Sealing and Carton Closing
• Folding Carton and Packaging Lines
• Labeling Applications
• Bookbinding and Graphic Arts
• Woodworking and Lamination Processes