Large Format Industrial Hot Melt Roll Coater for Materials up to 6' Wide

Wide-Format Hot Melt Roll Coater with Dual Rollers and Compression System

This large format hot melt roll coater is designed for wide-area adhesive application across substrates up to 6 feet in width. Featuring synchronized dual rollers and an integrated compression system, also known as a nip or rolling press, it ensures smooth, consistent adhesive coverage and reliable bonding. Built to be highly configurable, this system can be tailored to a wide range of applications, from flooring and textiles to insulation, packaging, and beyond.

Key Advantages of a Large Format Roll Coater

• Wide Format Coverage: Coats substrates up to 6' wide, ideal for large-scale production of flooring, textiles, and insulation panels.
  
• Synchronized Dual Rollers: Engineered to rotate at the same speed for even adhesive laydown and reduced inconsistencies across the full substrate width.
  
• Integrated Compression System: Includes a built-in nip roller (also called a compression or rolling press) to enhance adhesive contact and support lamination processes.
  
• Customizable to Application Needs: Available in multiple configurations to suit specific materials, line speeds, adhesive types, and production environments.
  
• Reduces Manual Labor: Automates traditionally tedious or multi-step adhesive application tasks, increasing consistency and throughput.
  
• Versatile Material Compatibility: Supports a wide variety of substrates including carpet, foam, textiles, composites, and rigid panels.
  

Specifications

• Series: Large Format Roll Coater
  
• Coating Width: Up to 6' (1.83 m)
  
• Roller Configuration: Dual synchronized rollers with compression (nip) system
  
• Application Method: Continuous hot melt coating
  
• Customization: Fully configurable based on material type, adhesive, and production requirements
  
• Substrate Handling: Compatible with roll-fed or sheet-fed materials
  
• Voltage & Controls: Available in multiple configurations (consult for specs)
  

Applications and Compatible Materials

• Carpet and Rug Production: Applies adhesive to wide-format backings for flooring and textile products
  
• Foam Lamination: Bonds foam sheets to substrates for insulation, padding, or protective layers
  
• Insulation Board Manufacturing: Coats and compresses rigid or semi-rigid panels with hot melt adhesives
  
• Textile and Nonwoven Processing: Supports fabric bonding and continuous adhesive coating for industrial textiles
  
• Panel and Sheet Bonding: Handles composite materials, felts, and rigid substrates in wide-format workflows
  
• Roll-to-Roll Coating: Automates hot melt laydown across continuous web materials