{"product_id":"meler-starbi-pattern-controller","title":"Meler STARBI Pattern Controller for Hot Melt \u0026 Cold Glue Applications – Configurable","description":"\u003ch2\u003ePrecision Pattern Control for High-Speed Packaging Lines\u003c\/h2\u003e\n\u003cp\u003eThe Meler STARBI Pattern Controller is designed to manage the\u003cstrong\u003e precise dispensing and positioning\u003c\/strong\u003e of hot melt and cold glue adhesives in high-speed production environments. Built for packaging and converting lines, it enables accurate control of adhesive application through programmable patterns, improving consistency and reducing material waste.\u003c\/p\u003e\n\u003cp\u003eWith \u003cstrong\u003esupport for both time- and distance-based programming\u003c\/strong\u003e, the STARBI adapts to varying line speeds and product requirements. Its intuitive 7” touchscreen interface, multi-channel control, and PLC\/fieldbus integration capabilities make it a\u003cstrong\u003e flexible solution for both new installations and system upgrades\u003c\/strong\u003e, while allowing real-time adjustments without interrupting production.\u003c\/p\u003e\n\u003cp\u003e\u003ciframe width=\"560\" height=\"315\" src=\"https:\/\/www.youtube.com\/embed\/SdQA1SRLeSU?si=6OxWpfa_Ef-1Np49\" title=\"YouTube video player\"\u003e\u003c\/iframe\u003e\u003c\/p\u003e\n\u003ch3\u003eKey Features and Benefits of the Meler STARBI Pattern Controller\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eMulti-Channel Pattern Control:\u003c\/strong\u003e Supports up to 6 independently programmable channels with up to 8 beads per pattern for precise adhesive placement across multiple application points.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTime and Distance Programming: \u003c\/strong\u003eConfigure patterns based on time or line speed (distance), allowing flexibility for both fixed-speed and variable-speed production environments.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Speed Operation:\u003c\/strong\u003e Handles production speeds up to 600 m\/min with fast trigger response, ensuring accurate application even in high-throughput lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntuitive 7” Touchscreen Interface:\u003c\/strong\u003e User-friendly control panel simplifies setup, monitoring, and adjustments for efficient operation and reduced training time.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReal-Time Adjustment Capability:\u003c\/strong\u003e Modify patterns and settings on the fly without stopping production, minimizing downtime and improving line efficiency.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePattern Storage and Backup:\u003c\/strong\u003e Stores up to 100 patterns with USB support for quick backup, updates, and product changeovers.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFlexible System Integration:\u003c\/strong\u003e Compatible with PLC systems via Modbus and Profibus communications for seamless integration into existing production lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Speed Signal Connectivity:\u003c\/strong\u003e Uses secure DIN connectors for reliable signal transmission and consistent system performance.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eModel: STARBI Pattern Controller\u003c\/li\u003e\n\u003cli\u003eProduct Type: Pattern Controller for Hot Melt \u0026amp; Cold Glue Applications\u003c\/li\u003e\n\u003cli\u003eSupply Voltage: 100–264 V \/ 47–63 Hz\u003c\/li\u003e\n\u003cli\u003ePower Consumption: Up to 25 W per Channel (per pair of outputs)\u003c\/li\u003e\n\u003cli\u003eChannels Output Voltage: 24 VDC\u003c\/li\u003e\n\u003cli\u003eScreen: 7” Touchscreen\u003c\/li\u003e\n\u003cli\u003eNumber of Channels: 2, 4, or 6\u003c\/li\u003e\n\u003cli\u003eApplicators per Channel: 2\u003c\/li\u003e\n\u003cli\u003eLines per Channel: Up to 8 (Individual Dotting)\u003c\/li\u003e\n\u003cli\u003eMaximum Machine Speed: Up to 600 m\/min\u003c\/li\u003e\n\u003cli\u003eMinimum Application Speed: Programmable\u003c\/li\u003e\n\u003cli\u003eProgramming Range (Distance): 0.04–257.9 in (1–6,550.0 mm)\u003c\/li\u003e\n\u003cli\u003eProgramming Range (Time): 1–6,550.0 ms\u003c\/li\u003e\n\u003cli\u003eProgrammed Tolerance: ±0.1\u003c\/li\u003e\n\u003cli\u003eControl Inputs: Photocell \/ Encoder compatible\u003c\/li\u003e\n\u003cli\u003eAnalog Output: 0–10 V\u003c\/li\u003e\n\u003cli\u003eCommunications (Optional): Modbus, Profibus\u003c\/li\u003e\n\u003cli\u003eUSB Port: For software backup and updates (Windows application)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eAvailable Configurations \u0026amp; Options\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eChannel Configurations:\u003c\/strong\u003e Available in 2, 4, or 6 channel versions to support different application sizes and complexity levels.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProgramming Modes:\u003c\/strong\u003e Configure operation based on time or distance to match fixed-speed or variable-speed production lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCommunication Options:\u003c\/strong\u003e Optional Modbus and Profibus protocols for integration with PLCs and plant control systems.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePhotocell and Encoder Integration:\u003c\/strong\u003e Supports multiple photocell inputs and encoder-based control depending on system setup and application requirements.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePattern Storage \u0026amp; Backup:\u003c\/strong\u003e Store up to 100 patterns with USB support for backup, updates, and product changeovers.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eCommon Applications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eCase Sealing and Carton Closing\u003c\/li\u003e\n\u003cli\u003eFolding Carton and Packaging Lines\u003c\/li\u003e\n\u003cli\u003eLabeling Applications\u003c\/li\u003e\n\u003cli\u003eBookbinding and Graphic Arts\u003c\/li\u003e\n\u003cli\u003eWoodworking and Lamination Processes\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Meler","offers":[{"title":"Default Title","offer_id":48577655111897,"sku":"MELER-STARBI-CONTROLLER","price":0.0,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1600\/8847\/files\/meler-starbi-pattern-controller-front-angled.jpg?v=1777396630","url":"https:\/\/www.hotmelt.com\/products\/meler-starbi-pattern-controller","provider":"Hotmelt.com","version":"1.0","type":"link"}